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Process Plan

Manual operation DIP long foot plug-in production line

Author: adminPublication Time:2019-04-24Reading volume:2500SmallMediumLarge

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 Artificial patch production line

 

 Rosin foaming furnace
It is made of all stainless steel, imported high quality foam tube, uniform foaming fine grain, long service life and easy cleaning. It is an ideal welding equipment.

 

 

Hand immersion tin furnace

This product adopts the internal heat type heating method to fully exert the function of electric heating tube. Ensure that the heating tube can work in the absence of air oxidation and strengthen the life of the heating tube. The use of precious metal sensors, high temperature control accuracy, timely reaction furnace temperature, high-precision temperature control design and time controller.

 

 Hand pusher
V series PC cutting machine is a special equipment for cutting and remnant of the remaining board after soldering with high-speed rotating tungsten steel alloy blade. It mainly consists of special single-phase motor, tungsten steel alloy blade, rotating system. The pusher and the electronic control system are composed of parts, such as simple operation, novel structure, low noise, simple and fast feeding, smooth cutting, convenient adjustment and stable operation. Since the product was launched, it has been well received by users.

 

 Grinding machine
This machine is the auxiliary equipment of the cutting machine. It is driven by motor and the angle is freely adjusted. It is made of imported high-quality grinding bowl, which can grind all kinds of round blades, with reasonable design and convenient operation.

 

 

Spray furnace overview
Spray flux is the first step in ensuring the quality of the solder. Its main function is to uniformly apply the flux, remove the oxide layer on the solder surface of the PCB and components, and prevent reoxidation during soldering. The flux should be applied evenly, so as not to accumulate as much as possible, otherwise it will lead to short circuit or open circuit.
At present, no-clean flux is generally used, because the no-clean flux has very little solid content, and the non-volatile content is only 1/5 to 1/20. Therefore, the flux must be applied by a spray-type soldering system to ensure a uniform, fine and thin flux coating on the PCB, so that the flux will not be caused by the first scrubbing and flux evaporation. Insufficient quantity and insufficient activity lead to short circuit and tipping of the solder joint.
The use of micro-nozzles to spray flux under a certain air pressure is the mainstream of future development. In this way, the flux is uniform, the particles are small, and the control is easy. The spray height, width and flow rate can be automatically adjusted.

Equipment structure:
The flux sprayer shell is made of 1.2MM iron plate, and the surface of the iron plate is sprayed with high temperature resistant paint. ST-6 pure copper nozzle, the inner wall of the nozzle is made by a unique grinding process to ensure that it will not be corroded by flux. ST-6 is a wave soldering flux nozzle that represents the future direction of spray flux technology. The main features are: good atomization effect, uniform fluxing, good wettability of the flux, complete removal of oxide on the circuit board, and the formation of a uniform anti-oxidation film on the circuit board. The small tension can optimize the immersion tin effect. The air pressure valve with filtered water function adjusts the working pressure to achieve the most ideal atomization effect of the flux.

advantage:
1. It can save more than 65% of flux and save production cost
2. The flux is evenly sprayed to ensure the spread of solder and make the immersion tin better.
3. Make the board cleaner and reduce the surface tension of the board surface
4. The flux is kept in a sealed state, which is not volatile and ensures the activity of the flux.
5. Reduced smoke generated during immersion tin
6. The foot switch is activated and easy to operate.

   Bilateral inspection and repair workbench

 

2018-10-24 166Reading volum